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brass ball cage manufacturer
brass ball cage standard size
brass Ball Cage Technical
Brass ball cage price
Ball Cage Material
brass die parts ball bearing cage bushing
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Common ball distribution patterns:
- Single row: Balls are arranged in a single row, commonly used in smaller guide posts and bushings. This method is simple in structure and low in cost, but has relatively weak load-bearing capacity.
- Double row: Balls are arranged in two rows, increasing the number of balls, improving load-bearing capacity and guiding accuracy.
- Multiple rows: Balls are arranged in multiple rows, further improving load-bearing capacity and guiding accuracy, suitable for large molds and high-precision applications.
- Helical: Balls are arranged in a helical pattern, which can evenly distribute the load, improving guiding accuracy and wear resistance.
- Special distribution: According to specific mold requirements, other special ball distribution patterns can be adopted, such as asymmetric distribution and local dense distribution.”
Explanation of some technical terms:
- Ball distribution pattern: This refers to the arrangement of balls within a ball bushing or retainer.
- Guide post: A cylindrical component that guides the movement of a punch or die in a mold.
- Bushing: A metal lining inserted into a hole to reduce wear and provide a smooth surface for a moving part.
- Load-bearing capacity: The maximum load that a component can withstand without failure.
- Guiding accuracy: The precision with which a component can guide the movement of another component.
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Materials and Benefits of Brass in Ball Cages
The use of brass as the primary material for ball cages offers several advantages over other materials like plastic or steel:
Corrosion Resistance: Brass offers superior resistance to corrosion, especially in environments exposed to humidity and chemicals.
Durability: Brass is tough and able to withstand the wear and tear of high-stress environments, ensuring longevity and reducing the need for frequent replacements.
Self-Lubrication: One of the key reasons for choosing brass is its self-lubricating properties, which reduce the need for additional lubrication during operation.
Precision Fit: Brass can be machined to very tight tolerances, ensuring a precise fit that is essential for high-performance molds.
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JIS ball cage
DIN ball cage
AISI ball cage
Mini ball cage
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misumi-standard BALL CAGE
Ball cages can be categorized based on their application: mold-based and ejection plate-based.
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ball cage for mold-based
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ball cage for stripper plain/ ejection plate-based
fibro-standard BALL CAGE
In Germany, fibro-standard ball bushings with both needle and ball configurations are well-known, with needle-type bushings being particularly suitable for more precise equipment.
mahr-standard BALL CAGE
In the US, Dayton Lamina and Danly are big names when it comes to high-quality ball bushings.
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DANLY-standard ball cage
A distinctive U-shaped ball arrangement characterizes the exterior of DANLY ball cage bushing.
Part No. | Description | C – Length (in) | D – I.D. (in) | S (in) |
---|---|---|---|---|
6-0806-821 | CAGE 1.00IDX 1.500 OAL-TYPE I | 1.5 | 1 | 0.4375 |
6-0808-821 | CAGE 1.00IDX 2.000 OAL-TYPE I | 2 | 1 | 0.6875 |
6-0808-822 | CAGE 1.00IDX 2.000 OAL-TYPE II | 2 | 1 | 0.6875 |
6-0810-822 | CAGE 1.00IDX 2.500 OAL-TYPE II | 2.5 | 1 | 0.875 |
… | … | … | … | … |
6-1019-822 | CAGE 1.25IDX 4.750 OAL-TYPE II | 4.75 | 1.25 | 1.5 |
6-1208-821 | CAGE 1.50IDX 2.000 OAL-TYPE I | 2 | 1.5 | 0.6875 |
… | … | … | … | … |
6-1427-822 | CAGE 1.75IDX 6.750 OAL-TYPE II | 6.75 | 1.75 | 2.8125 |
6-1612-821 | CAGE 2.00IDX 3.000 OAL-TYPE I | 3 | 2 | 1.1875 |
… | … | … | … | … |
6-2035-822 | CAGE 2.50IDX 8.750 OAL-TYPE II | 8.75 | 2.5 | 5.125 |
6-2416-821 | CAGE 3.00IDX 4.000 OAL-TYPE I | 4 | 3 | 1.3125 |
… | … | … | … | … |
6-2435-822 | CAGE 3.00IDX 8.750 OAL-TYPE II | 8.75 | 3 | 5.125 |
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Mini ball cages, due to their compact size and high precision, find applications in sophisticated equipment like chip manufacturing.
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