We manufacture a variety of Stamping Die Components tailored to your project requirements. We offer customization based on various standards and dimensions to meet your specific needs.
Whether you’re looking to cut expenses in your production line or seeking customized solutions for your specific needs, Gunri is your go-to partner for
Gunri specializes in helping you streamline your production costs with our premium Stamping Die Components. As a trusted manufacturer and supplier, we are committed to delivering high-quality components that not only enhance your manufacturing process but also help you achieve significant cost savings.
Our extensive experience in the industry, spanning over a decade, has solidified Gunri as a leading provider of Stamping Die Components.
Gunri specializes in precision-engineered Stamping Die Components, including DIN, AISI, and JIS standards.Our Customized Stamping Die Components meet the highest industry standards, ensuring exceptional quality and performance for your manufacturing needs. With over a decade of experience, we are your trusted partner for optimizing production processes while maintaining top-notch quality.
Our specialty lies in creating tailor-made Stamping Die Components, precisely designed to meet your unique requirements, ensuring optimal performance in your projects.
Please let us know which Stamping Die Components you require and provide relevant parameters. We will promptly provide you with a quotation.
Requiring Stamping Die Components that strictly adhere to JIS standards? Gunri is your wise choice.
If your mold equipment adheres to American standards, we can also meet your requirements
DIN Stamping Die Components are primarily suitable for molds that adhere to the German Industrial Standards.
Gunri's Ball Guide pins and bushings boast a precise tolerance control of 0.003mm and exceptional toughness. When combined with high-rigidity ball cages, they enhance accuracy and durability.
Die springs are mechanical components designed for heavy-duty applications, offering reliable and consistent compression to facilitate various industrial processes.
Ball cages for die sets are essential components that ensure smooth and precise movement of guide pins and bushings, enhancing the efficiency and longevity of die set operations.
Gunri Punch and Die exhibit exceptional durability and precision, ensuring consistent and high-quality results in metal fabrication.
Oil-free slide plates are specialized components used in machinery and equipment to provide smooth and low-friction sliding motion without the need for lubrication, reducing maintenance requirements and minimizing contamination risks.
Ball guide post sets are assemblies consisting of guide posts and ball bushings or bearings, designed to facilitate precise and smooth linear motion in various industrial applications, enhancing accuracy and reducing friction.
We ues high-quality materials,after special processing,the surface hardness of the priston rod is high ,the finish is less than Ra0.02um
Contact us and specify your needs for Stamping Die Components.
Quick Delivery: We prioritize fast turnaround times.
Ample Stock: Extensive ready-to-ship inventory for your convenience.
Comprehensive Services: A one-stop solution for all your needs.
Free Tech Support: We provide expert technical assistance at no cost.
Cost-Effective: High cost-efficiency, matching global brands’ quality, and pricing 25% lower.
Quality Assurance: ISO9001 certified for top-tier quality management.
High Precision，Strong production capacity and processing with high-quality materials
Stamping Die Components can be made from a variety of materials, depending on the specific application and requirements. Common materials used for Stamping Die Components include:
Tool Steel: Tool steels like D2, A2, and O1 are popular choices due to their hardness and wear resistance.
Carbide: Tungsten carbide is known for its extreme hardness and durability, making it suitable for high-wear applications.
High-Speed Steel (HSS): HSS alloys are used for their ability to maintain hardness at high temperatures, making them ideal for cutting and forming operations.
Alloy Steels: Various alloy steels offer a balance of strength, toughness, and wear resistance, suitable for a range of applications.
Bronze or Brass: Non-ferrous materials like bronze and brass may be used for certain die components where non-magnetic or corrosion resistance is required.
Aluminum: Aluminum alloys can be used in specific cases where weight reduction is crucial, and die components are subject to less wear.
The choice of material depends on factors such as the type of stamping operation, the material being stamped, expected loads, and the desired lifespan of the die components.
Stamping Die Components, also known as Press Tooling Components or Press Die Components, are specialized parts and elements used in the construction and operation of stamping dies or press tools. These components are integral in various manufacturing processes, particularly in the metalworking industry, where they are employed to shape, cut, or deform materials such as metal sheets or coils.
Stamping Die Components encompass a wide range of elements, including but not limited to:
Punches: These are used to create holes, shapes, or profiles in the material being stamped.
Dies: Dies are counterparts to punches and are used to shape or cut materials by providing the necessary form and support.
Guide Pins and Bushings: These components ensure precise alignment and accurate movement within the die set.
Springs and Retainers: These elements are often used to control the movement and return of components within the die.
Strippers and Lifters: Strippers are used to remove the finished part from the punch, while lifters help in ejecting parts from the die.
Die Sets: Die sets are the structural frames that hold the various components in place and provide stability during the stamping process.
Wear Plates and Guide Components: These parts reduce friction, extend the life of the die, and ensure smooth operation.
Stamping Die Components are essential for achieving precision and repeatability in the manufacturing of various products, including automotive parts, electronics components, and consumer goods. They are engineered to withstand the forces and stresses generated during the stamping process and are critical for producing high-quality, accurately formed parts efficiently.
Bulk Ordering and Existing Molds: When ordering from manufacturers in bulk, metal stamping services are the most cost-effective. Look for existing molds that match your product, as this can save on the cost of machining new custom molds.
Material Selection: Choosing the right material for your product is crucial. For instance, if the material is too hard, it can result in longer and more challenging stamping times. Using a softer material, without compromising product quality, can reduce production time and save money.
Design Review: Another cost-saving method is reviewing the design of your product. Avoid sharp internal and external angles, as they may require secondary processing to remove these edges. Reducing tolerances where possible can also result in significant savings.
Secondary Services: Collaborate with manufacturers that offer secondary services such as painting, finishing, heat treatment, packaging, and transportation. This is another way to reduce expenses.
Maintenance and Care of Metal Stamping Dies
Before using metal stamping dies, it’s essential to check their condition. Ensure that the stamping material complies with the engineering drawings to prevent damage to the dies and production delays. During usage, stamping dies may experience issues such as breakage, bending, or wear. Broken or worn components like punches and dies should be replaced with parts of the same specifications. Periodic re-sharpening of edges is necessary, followed by demagnetization to prevent material buildup.
Regularly inspect the dies for looseness, ensuring all screws and fasteners are in good condition. Replace damaged or worn parts promptly. Elastic components like springs are prone to damage over time, primarily through breakage or deformation. Carefully examine and replace any damaged or ineffective elastic components, adhering to the specified specifications and models.
After using metal stamping dies, it’s crucial to clean their surfaces thoroughly, removing oil, dirt, and other contaminants. This ensures a clean, rust-free, and oil-free appearance. Maintenance and care of metal stamping dies require constant attention from operators, meticulous attention to detail, and thorough execution of every maintenance task. This approach prevents malfunctions and prolongs the dies’ lifespan.
Purchase High-Quality Stamping Die Components: As you mentioned, selecting high-quality metal stamping die components is crucial. The quality and durability of these components impact the efficiency and quality of the entire production process. Premium components often maintain precision over a more extended period, reducing the need for maintenance and replacements.
The cost comparison between metal stamping and die casting is influenced by several factors:
Material Type: Metal stamping is often more cost-effective for materials like steel, aluminum, and copper due to their excellent formability. Die casting is typically used for materials like zinc, magnesium, and certain alloys. Material costs can vary significantly.
Production Volume: For high-volume production runs, metal stamping tends to be more economical because the initial tooling costs can be spread across a larger number of parts. Die casting tooling is relatively expensive, making it less cost-effective for small runs.
Tooling Costs: Metal stamping requires tooling for creating dies, which can have high upfront costs. Die casting also involves tooling, but the cost can be even more substantial.
Cycle Times: Metal stamping processes often have shorter cycle times, allowing for faster production compared to die casting, which can have longer cooling and solidification times.
Complexity: For parts with complex shapes or intricate details, die casting might be a better choice, as it can achieve finer details more easily than stamping.
Material Waste: Metal stamping produces some material waste due to the cutting and trimming processes. Die casting generates less waste as it is a near-net-shape process.
In summary, while metal stamping can be more cost-effective for high-volume production of certain materials, die casting may be preferable for complex parts or materials better suited for the die casting process.
The ease of stamping depends on the material’s properties. Generally, metals with good ductility are easier to stamp. Here are some metals commonly used in stamping, along with their characteristics:
Aluminum: Aluminum is highly ductile and lightweight, making it relatively easy to stamp. It’s frequently used in industries like automotive and aerospace.
Mild Steel: Mild steel is another easily stamped material. It’s known for its strength and versatility.
Brass: Brass has good formability and corrosion resistance, making it suitable for stamping applications in jewelry, plumbing, and musical instruments.
These metals allow for efficient forming and shaping using stamping processes due to their ability to withstand deformation without cracking or breaking.
Despite its advantages, metal stamping has several drawbacks:
Tooling Costs: Creating the dies and tooling for stamping can be expensive, especially for complex parts.
Limited Material Selection: Stamping is best suited for materials with good ductility, such as steel, aluminum, and copper. Brittle materials are not suitable for stamping.
Complex Shapes: Achieving intricate or highly detailed shapes can be challenging with stamping compared to other manufacturing processes like die casting or machining.
Material Waste: Stamping generates material waste due to the cutting and trimming processes, which can be inefficient for certain projects or materials.
Cost for Small Runs: For small production runs, the high initial tooling costs associated with stamping may not make it cost-effective.
We give value to the excellence and top class engineers, but in terms of accurate service.
Copyright ©Dongguan Gunrui Precision Hardware Co., Ltd. All Rights Reserved
