Precision Gear Racks – Inch & Metric | Rectangular, Round, Helical & Flexi-Racks

GUNRI manufactures precision gear racks in rectangular, round, and helical profiles. Convert rotary motion to linear motion. Materials: carbon steel, stainless steel, nylon. Module 0.3-10, DP 120 to 1/20. Custom lengths and mounting holes available.

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Description

What Are Gear Racks?

A gear rack is a linear bar with teeth that meshes with a pinion gear to convert rotary motion into linear motion. The rack is essentially a segment of a gear with an infinite radius. Together with a pinion, it forms a rack-and-pinion system widely used in linear motion applications.

Types of Gear Racks We Offer

Rectangular Gear Racks — Square/rectangular cross-section with straight teeth on one face. Most common type for general linear motion. Available with finished ends or pre-drilled mounting holes. Carbon steel, stainless steel.

Round Gear Racks — Cylindrical cross-section with teeth cut along the length. Ideal for compact installations where space is limited. Stainless steel (416SS).

Helical Gear Racks — Teeth cut at a helix angle for smoother engagement with helical pinions. Quieter operation and higher load capacity. Suitable for high-speed linear motion systems.

Flexi-Racks (Flexible Racks) — Segmented modular rack system that can be joined end-to-end for any length. Easier installation and replacement without removing the full assembly. Available with matching pinions and clamps.

Specifications

Inch: 120 to 1/20 Diametral Pitch (DP)
Metric: Module 0.3 to 10
Pressure Angle: 20 degrees standard, 14.5 degrees available
Materials: Carbon steel (S45C, S50C), stainless steel (SUS304, 416SS), case-hardened alloy steel, nylon, POM
Lengths: 100mm to 2000mm standard, up to 4000mm on custom order
Surface Treatment: Black oxide, electroless nickel plating, zinc plating, induction hardening

Applications

CNC Machine Tools • Linear Motion Systems • Packaging Machinery • Material Handling • Automotive Steering • Industrial Automation • Elevator/Gate Mechanisms • 3D Printers • Laser Cutting Machines

Why Choose GUNRI for Gear Racks?

• Precision rack cutting with CNC gear shaping and hobbing
• Matched rack-and-pinion sets supplied with verified backlash
• Custom drilling, tapping, and end machining per your drawing
• Heat treatment and hard finishing for extended wear life
• Engineering support for custom module/DP and length requirements